PVB SGP Film Extrusion Line
The PVB/SGP film extrusion line exists in two distinct variants. One employs a dry process (also termed the roll method), where extruded film undergoes stretching, air-cooling, shaping, and winding. The alternative utilizes a wet process (known as the watercraft method), involving film extrusion, stretching, cooling and shaping within a water tank, followed by blow-drying prior to winding.
Key words：Sheet Extrusion Line
Category：
Film Extrusion Line
Download：
Description
The PVB/SGP film extrusion line exists in two distinct variants.
One employs a dry process (also termed the roll method), where extruded film undergoes stretching, air-cooling, shaping, and winding.
The alternative utilizes a wet process (known as the watercraft method), involving film extrusion, stretching, cooling and shaping within a water tank, followed by blow-drying prior to winding.
Significant differences characterize the equipment for these two processes, resulting in substantial cost variations.
Depending on specific requirements and raw materials, the main extruder may be either a single-screw or parallel twin-screw configuration.
Mastery of both PVB glass film production lines and SGP film production lines represents a core technological strength of China GWELL.
PVB intermediate film manifests as a translucent membrane.
This polymer material results from the plasticization and extrusion of polyvinyl butyral resin combined with a plasticizer.
Its appearance presents a translucent film, devoid of impurities, featuring a flat surface, defined roughness, and good flexibility.
The material exhibits excellent adhesion to inorganic glass alongside properties including transparency, heat resistance, cold resistance, moisture resistance, and high mechanical strength.
Globally recognized as the optimal bonding material for manufacturing laminated safety glass, it simultaneously finds extensive application across diverse construction sectors.
These encompass building curtain walls, tents, windows, bank counters, prison visiting windows, steel furnace observation panels, and various forms of bulletproof glass.
PVB SGP film extrusion line Process Flows
Extruder —- Screen changer —– Melt pump —– T-die —— Calender —– Thickness Scanner —-Cooling Bracket —-Cutting Knife —- Haul-off —-Winder
China Gwell Machinery Co., Ltd. is a professional manufacturer of PVB SGP film extrusion lines.
China’s top three PVB manufacturers are using Gwell’s PVB dry process (by roller) and PVB wet process (by water) film equipment. India’s first PVB film production line is also made by Gwell.
- PVB film width: 3600mm (Max),
- PVB film thickness: 0.38-1.52mm,
- Output: 500-800kg/h,
- Shrinkage: ≤2%,
- Total length of production line: 28m.
- It can be cut into the desired width according to the user’s requirements.
PVB SGP film extrusion line has the following characteristics
- Adapt to different types of processing systems with various materials.
- From loading material to the final winding, it is using automatic mixing, and PLC full integration, and it can do turnkey projects.
- High output, low energy consumption, and a high degree of automation.
Its high performance is reflected in
The shear mode of ionic film SGP is more than 50 times that of PVB, and the tear strength is 5 times that of PVB. When the laminated glass produced by the ionic film is stressed, there is basically no sliding between the two pieces of glass. The two pieces of glass are like one piece of glass, and the bearing capacity is twice that of PVB laminated glass. Under the condition of equal load and the same thickness, the bending of SGP laminated glass is only 1 / 4 of that of PVB laminated glass.
Compared with the laminated glass produced by PVB, the laminated glass produced by SGP film has better performance because it has the following properties:
- It has a high bonding ability to glass and strong tear strength, which can prevent the flying of glass breakage.
- It has a strong protection ability, can prevent natural disasters and human damage, and has sufficient resistance to strong winds, earthquakes, violence, theft, etc.
- It can withstand the sudden impact of indoor personnel, prevent the glass from flying or falling out as a whole, and prevent indoor personnel and articles from flying out and falling.
- There is enough residual bearing capacity, and the whole piece will not fall off when the glass is bent after breaking.
- SGP film has enough shear die to make the whole section of laminated glass work under bending, improve the bearing capacity and bending rigidity of glass, and reduce the thickness and weight of glass.
- It can withstand the influence of ultraviolet, water vapor and external climate change, and there will be no yellowing and discoloration after long-term use
- Excellent mechanical properties and high strength. Under the same thickness, the bearing capacity of the SGP interlayer is twice that of PVB; Under the same load and thickness, the bending deflection of SGP laminated glass is one-fourth of that of PVB;
- Tear strength. Under the same thickness, the tear strength of PVB laminated film is 5 times that of PVB. In case of tear, it can also be bonded to the glass without falling the whole glass.
- Strong stability and moisture resistance. SGP laminated film is colorless, transparent, and UV resistant. It is not easy to turn yellow after long-term sun and rain, and the yellowing coefficient is less than 1.5. However, the yellowing coefficient of PVB laminated film is 6 ~ 12. Therefore, SGP is the darling of ultra-white laminated glass.
The PVB film extrusion line is a high-performance machine designed to produce PVB films of varying thicknesses and sizes. It is an ideal solution for clients looking to produce high-quality films for use in the automotive, architectural, and solar industries, among others. In this product description, we will introduce the attributes, functions, and advantages of the PVB film extrusion line.
One of the key features of the PVB film extrusion line is its ability to produce films with exceptional clarity and transparency. This makes it an ideal option for applications where clarity is of utmost importance, such as automotive windshields or architectural glass. Additionally, the machine is equipped with an automatic control system that ensures precise and accurate production, even for complex designs.
The PVB film extrusion line is also designed with versatility in mind. It can handle a wide range of materials, including PVB, EVA, and TPU, making it an ideal option for clients looking to produce a variety of products. The machine is also built to cater to various production capacities, with options ranging from small-scale to large-scale production.
Another significant advantage of the PVB film extrusion line is its exceptional efficiency. It features a high-speed motor that ensures fast and seamless operation, thereby enhancing productivity and reducing production time. The machine is also designed to minimize waste, which translates into lower production costs and increased profitability for clients.
One of the key selling points of the PVB film extrusion line is its durability. It is built with high-quality materials that are resistant to wear and tear, making it a long-lasting and reliable investment. The machine is also easy to maintain, with minimal requirements for upkeep, which further reduces costs for clients.
In addition to its impressive performance and reliability, the PVB film extrusion line is also designed with safety in mind. It comes equipped with various safety features, including an emergency stop button, automatic shutdown function, and overload protection system, which help to prevent accidents and ensure the safety of operators.
The PVB film extrusion line is also an eco-friendly option that helps to reduce the environmental impact of the plastic industry. The production of PVB films using this machine results in lower carbon emissions, reduced water consumption, and less waste. Additionally, the use of recyclable materials such as PVB helps to reduce the amount of plastic waste that ends up in landfills and oceans.
Overall, the PVB film extrusion line is a top-of-the-line product that delivers exceptional performance, reliability, and environmental sustainability. With its advanced technology, versatility, and ease of use, it is an ideal option for those in the plastic industry looking to produce high-quality films that meet the specific needs of their clients while minimizing their impact on the environment.
Parameter
| Extruder Type | Single screw extruder GWS150, parallel twin screw extruder GWP 95 | parallel twin screw extruder co-extrusion GWP95+GWP52, GWP135+GWP52 |
| Raw material | PVB, SGP | PVB, SGP |
| Layers | single layer | single layer, double layer or three layers |
| Net width | 1500-2800mm | 2400mm-3600mm |
| Thickness range | 0.38-1.52mm | |
| output | 350-600kg/h | 600-980kg/h |
Application
Main USES of PVB film:
- PVB automobile safety glass film extrusion line: PVB film is mainly used as the intermediate layer of automobile front windshield
- PVB building glass intermediate film extrusion line: PVB film is mainly used as the intermediate layer of high-rise building glass
- PVB solar film extrusion line: PVB film is used for packaging solar film batteries
Client
About Gwell
Innovation drives enterprise progress. Relying on the group’s strong technology, equipment strength and innovation spirit, Gwell is committed to the development of high-tech products and the international market. Gwell also actively exchanges and cooperates with world-class scientific research institutions. The new technologies, new processes and new products developed by Gwell are widely used in building materials(PP hollow sheet extrusion machine, PC optic extrusion machine), home appliances(SPC floor extrusion machine), packaging(PET sheet extrusion machine, EVOH film extrusion machine),
medical treatment(PVC rigid sheet extrusion machine), automobiles(TPU film extrusion machine, PVB film extrusion machine), new energy(EVA solar film extrusion machine), aerospace(TPU film extrusion machine), rail transit(waterproof film extrusion machine) and other fields, which are closely related to human life.
Related Product
The main components of the PC Sheet extrusion production line are selected from the world’s high-quality products (such as screws, barrels, rollers, etc.), and its production process is comprehensive. As an excellent supplier of plastic extruders, GWELL’s complete set of production line has approached the world’s high-quality product standards.
As a premier Chinese manufacturer of plastic extrusion machinery, GWELL delivers cutting-edge PS (Polystyrene) Sheet Extrusion Lines engineered for precision, efficiency, and unmatched product consistency. Our advanced extrusion systems are designed to meet the rigorous demands of diverse industries, offering tailored solutions for high-quality PS sheet production.
As a pioneer in PVB interlayer film production machine technology, we specialize in delivering cutting-edge systems designed for high-performance PVB interlayer film manufacturing. Our PVB interlayer film production machines are engineered to meet global industry standards, combining precision, efficiency, and sustainability.
FAQ
What is the main business of GWELL?
Can I go on a field trip to the GWELL factory?
What are the services for purchasing equipment at GWELL?
What types of plastic extrusion machines are available from GWELL?
What is APET PETG CPET Sheet Extrusion Line?
Where does GWELL ship from?
Are there any technical supports for extrusion machine that you need?
Our service will be always at your disposal over the entire extrusion line life.So if you want to know about any other technical supports.Please contact us as soon as possible.
Previous
Contact information
Service supervision
Tel: +86-18861952608
WhatsApp: +86-18861952608
Email: salej@gwell.cn
Address: No. 8 Huyue East Road, Longchi Street, Liuhe District, Nanjing, Jiangsu Province，China
Copyright 2024 China Gwell Machinery Co., Ltd. All Rights Reserved. Powered by: www.300.cn SEO
Copyright 2024 China Gwell Machinery Co., Ltd. All Rights Reserved. Powered by: www.300.cn