EVA Film Making Machine
GWELL new type EVA Film Making Machine, with excellent durability
Key words:Sheet Extrusion Line
Category:
EVA POE solar film extrusion line
Description
The GWELL new-generation EVA Film Making Machine features a co-extrusion system powered by two extruders, achieving a remarkable line speed of 2x13m/min. It is equipped with an automatic winding system and an advanced stress relief mechanism that effectively mitigates residual stress in the film. This innovation addresses the common issue of heat shrinkage associated with EVA film, while the distinctive low-temperature extrusion design guarantees optimal mixing and plasticization of the materials.
The newly developed EVA Film Making Machine boasts an intuitive user interface that facilitates effortless control and parameter adjustments. Engineered for high efficiency and consistent performance, this machine is ideal for the production of premium EVA films suitable for a wide range of applications, including solar panels, safety glass, and packaging materials. It is specifically designed to cater to the increasing market demand for EVA film, offering manufacturers a dependable and economical solution to meet their production requirements.
Furthermore, GWELL provides extensive technical support and after-sales services to guarantee that customers fully capitalize on the advantages of the EVA Film Making Machine. With its state-of-the-art technology and innovative design, GWELL is dedicated to delivering optimal solutions tailored to meet the diverse needs of film production. The company consistently invests in research and development to enhance the performance and efficiency of its machines, empowering customers to maintain a competitive edge in the market. Opt for GWELL's EVA Film Making Machine for your production requirements and witness a remarkable transformation in both quality and productivity.
Features of EVA Film Making Machine
- Excellent durability such as weather resistance, high-temperature resistance, humidity resistance, and ultraviolet resistance.
- It has excellent additional force on glass, metal, plastic PET, and TPT, and maintains long-term additional force.
- Excellent light-absorbing rate and transparency.
- Solar cells are deactivated and harmless during processing.
- High cross-linking rate after lamination.
- Good encapsulation performance.
Technical parameter
- Applicable materials: EVA+auxiliary for solar encapsulation film, POE+auxiliary
- The production line width of silver cylinder: 3000mm
- Die width: one pair of 2600mm; one pair of 3000mm (can be customized according to customer requirements, and the product can be cut into multiple pieces online according to requirements)
- Product weight: 300-530g/m2
- Extruder direction: from back to front (easy to disengage production debugging)
- Production line speed: s20m/min (actual production speed depends on raw material process and working conditions)
- Thickness deviation: T Ds 3%, MDS 2%
- Installed capacity: about 550kw (working capacity about 300kw)
- Water supply temperature 7-20°C, water pressure 4-6bar, circulating water volume 40-50m3/h
- Supply air source pressure z7bar air pressure 0.9 m3
Features of EVA Film-Making Machine
- "Tailored to meet customer demands, our equipment can be customized in numerous configurations, including single screw, multi-screw, parallel twin-screw, and double-stage machines, among others. This raw material modification technology not only streamlines the supply chain but also helps customers reduce costs."
- The integration of combined control thickness measurement with automatic thickness measurement ensures the production of high-quality products while creating a comprehensive three-dimensional map of these products through networking with defect detection systems. This innovative approach enables intuitive and rapid analysis and prediction of potential issues. High-precision intelligent control enhances the stability of the production line, while also providing efficient and scientific support for establishing the production process. Furthermore, it facilitates swift data analysis, thereby safeguarding the production workflow.
- The most recent advancements in far-infrared tempering technology, combined with meticulous temperature regulation, high-quality stainless steel, and specialized insulation materials, effectively enhance heat retention and energy efficiency. Furthermore, our online scrap recycling technology significantly minimizes costs for our customers.
- "Advanced EVA Film Manufacturing Machinery offers comprehensive solutions, featuring an optimal shrinkage rate, minimal grammage deviation, rapid machine adjustment capabilities, and intelligent control systems to create a holistic approach to ensuring product quality."
- "Deliver comprehensive on-site layout and public works solutions, offering clients a complete suite of engineering support and a one-stop solution for all their project construction challenges."
What is EVA
EVA, or ethylene-vinyl acetate copolymer, is synthesized through the copolymerization of ethylene (E) and vinyl acetate (VA). This versatile material, commonly known as EVA or E/VAC, exhibits notable advantages over polyethylene. The incorporation of vinyl acetate into its molecular structure results in reduced crystallinity, enhanced flexibility, superior impact resistance, improved compatibility with fillers, and better heat sealing capabilities. The performance characteristics of EVA resin are primarily influenced by the proportion of vinyl acetate present in its molecular chain. This composition can be tailored to suit various application requirements; as the vinyl acetate content increases, the material's transparency, softness, and toughness are correspondingly enhanced.

EVA characteristics
1. Durability
Premium EVA film is known for its outstanding durability, even under harsh weather conditions such as high temperature and high humidity.
2. Bonding
"When optimal conditions are met, EVA film exhibits remarkable adhesion to solar glass, as opposed to standard glass, which features a rough surface. Additionally, EVA forms a strong bond with the backsheet."
3. Optical
"EVA is renowned for its remarkable transparency, which ensures that light transmission is optimal, allowing ample sunlight to reach the solar cells without significant obstruction. Currently, numerous manufacturers in Asia are utilizing transparent backing, facilitating light permeability between the cells. This innovative design is referred to as a translucent module."
The EVA Film Making Machine extrusion production line utilizes EVA resin, with a VA content ranging from 30% to 33%, as its primary raw material to manufacture EVA film specifically designed for solar photovoltaic cells. Additionally, by adjusting the formulation and process, this production line is capable of producing hot-melt adhesive EVA interlayer films.
Parameter
| Extruder Type | Co-extrusion GWS160+GWS160 | Co-extrusion GWS180+GWS160 | Co-extrusion GWS180+GWS180 |
| Raw material | EVA, POE | ||
| Layers | EVA, POE, EVA/POE/EVA three layers(EPE) | ||
| Net width | 2200mm-2600mm | ||
| Thickness range | 0.2mm-1mm | ||
| Max linear speed | 15m/min-18m/min | ||
| Application | EVA、POE、EPE film for solar encapsulation | ||
Application

Client
About Gwell
Innovation drives enterprise progress. Relying on the group’s strong technology, equipment strength and innovation spirit, Gwell is committed to the development of high-tech products and the international market. Gwell also actively exchanges and cooperates with world-class scientific research institutions. The new technologies, new processes and new products developed by Gwell are widely used in building materials(PP hollow sheet extrusion machine, PC optic extrusion machine), home appliances(SPC floor extrusion machine), packaging(PET sheet extrusion machine, EVOH film extrusion machine),
medical treatment(PVC rigid sheet extrusion machine), automobiles(TPU film extrusion machine, PVB film extrusion machine), new energy(EVA solar film extrusion machine), aerospace(TPU film extrusion machine), rail transit(waterproof film extrusion machine) and other fields, which are closely related to human life.
Related Product
The main components of the PC Sheet extrusion production line are selected from the world’s high-quality products (such as screws, barrels, rollers, etc.), and its production process is comprehensive. As an excellent supplier of plastic extruders, GWELL’s complete set of production line has approached the world’s high-quality product standards.
As a premier Chinese manufacturer of plastic extrusion machinery, GWELL delivers cutting-edge PS (Polystyrene) Sheet Extrusion Lines engineered for precision, efficiency, and unmatched product consistency. Our advanced extrusion systems are designed to meet the rigorous demands of diverse industries, offering tailored solutions for high-quality PS sheet production.
As a pioneer in PVB interlayer film production machine technology, we specialize in delivering cutting-edge systems designed for high-performance PVB interlayer film manufacturing. Our PVB interlayer film production machines are engineered to meet global industry standards, combining precision, efficiency, and sustainability.
FAQ
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Are there any technical supports for extrusion machine that you need?
Our service will be always at your disposal over the entire extrusion line life.So if you want to know about any other technical supports.Please contact us as soon as possible.
